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  •  JY-1100SG automatic foler gluer with online inspection
     JY-1100SG automatic foler gluer with online inspection

JY-1100SG automatic foler gluer with online inspection

380V AC3Ø   50Hz
tel

+86 0769-83459582

Sales service call center

Details

specification:

Feeder

-02

● feeding knife tungsten steel, 2 sets

● Equipped with adjustable feeding knives:

● Equipped with vibrator motor :

● Equipped with Suction feeding system:

● Independent A/C motor with variable speed adjustment for even distance of sheets

● PLC clear to check conveyor running station


Register

-03

● automatic register section to correct the paper feeding ,avoid the  paper going  to sides.

● Equipped with a set of register device (left and right)

● Nitta

Inspection Section

-04

● The detection part is installed with a detection module box, including a camera light source, etc., through the light source to illuminate the product, the camera takes pictures and compares with the computer storage template, and the computer calculates whether the product is defective by comparison

● Can detect conventional printing defects, such as product hyphenation, dirty spots, leakage, flying ink, paste plate, overprint offset, wrinkles, etc

● In addition to the detection of conventional printing defects, it also has specifications detection, color difference detection, variable information detection and other functions

● The detection module housing adopts the sliding rail sliding block installation, which can quickly change the light source according to different products, greatly reducing the customer time

● With perforated air belt and high power centrifugal fan, the wind can stably absorb the box and low noise



Ejection Section

-05

● The rejection section is designed with two guide plates. The first guide plate is the correction section and the second guide plate is the conveying rejection section

● The calibration department can perform secondary calibration for the carton after testing, so as to ensure the accurate folding and forming of the following

● The length of the conveyor rejection section is reasonably designed to ensure that there is enough reaction time to accurately eliminate unqualified products when the detection speed is up to 300m/min

● The removal device adopts the blowing method to deal with the removal of small and medium-sized boxes, and the cylinder control baffle can be used to remove large boxes

● The removed box is transported to the horizontal seat by a smooth inclined belt, folded neatly and exported to the outside of the machine through the horizontal seat for easy recycling



Profold


-07

● meet  variety of complex boxes adjustments.

● Long re-folding device ,1st  folding line is 180 °, 3rd folding line has 135。It is use for easy opening boxes.

● Importes belts

● three carriers

● remote control


Lock-bottom Section

● Lower gluing tank both at left and right

● Multi-layer sealing anti-leaking device is used in shaft core.

● Stainless steel gluing wheel is used.

● Stainless steel lock bottom device

● both sides equip folding belts and knife

● Upper carrier is sectional type

● Modual design for bottom lock accessories ,easy for adjustment .

● register left and right


lower gluer tank

-08

● equip with two larger mechanical lower gluing device(left and right),

● special design avoid glue splashing at high speed production and easy removal for clear and maintenance.

● remote control


Folder

-09

● Special long folding section, boxes can be well folded and formed in this section.

● Rail-guide for belts are used to avoid belts going to sides.

● to meet various kinds of work and precisely for blanks.

● smooth and accurate folding of 2nd and 4th creases

● asynchronous motor

● 3 carriers can change to 2

● V-ribbed belt

● remote control


Trombone section

-10

● Taiwan panasonic sensor and counter

● Pneumatic kicker for counting

● Nitta belts

● asynchronous motor

● PLC universal turn

● V-ribbed belt

● remote control

● lower belt controlled by screw gear

● flexible belts are lined by linear guideway


Conveyor

-11

● Long conveyor design

● Pneumatic control

● The upper section can be moved front and back.

● The two belts are in driving system, so they could be in more synchronous running.

Servo motor for 4/6 corner

图片 12

图片 13

The 4/6 Angle backhook system adopts servo motor to ensure the accuracy of backhook folding

Using PLC industrial control mode and man-machine interface, the operation is simple and convenient


REMARK

1. your destination Port Handling Expenses and  GST. - BUYER

2. Including Installation at factory. - BUYER

3. Testing materials - BUYER

4. Air compressor - BUYER

5. Exhaust system outside of the machine. - BUYER

6. Foundations : electric power and ducting device. – BUYER

7.  Manual book and videos ,Train videos -----seller

DELIVERY

30 DAYS READY IN CHINA FACTORY

WARRANTY`

1 year On Mechanical on normal operation. 6 months on Electrical Parts

(With Effect from the date of Installation)

Excluding :(i) wear & tear parts

(ii) Breakdown of machine caused by misuse or carelessness.

INSTALLATION

Quotation including Installation of machine and operator training -

(Cost of return airfare, hotel, meals and car rental  ---- BUYER)

PAYMENT

100% PAYMENT BEFORE SHIPMENT

Price

(Fob shenzhen)


OTHERS


PAPER THICKNESS

200—800g/㎡

MATERIAL

Cardboard,B.C.E.F.Ncorrugated

Box Type

One side - max  W×L:1100×800mm  min:130×100mm

Lock bottom -max  W×L:1050×800mm  min:200×120mm

Optional:

4 corner - max:W×L:1000×800mm  min:200×180mm

6corner - max:W×L: 1000×800mm  min:200×180mm

Speed

MAX.450m/min

Size

15800×1800×1500mm(L W H)

Weight

10T

Power

42KW


DETAIL ADVANTAGE


Lead rail


图片 14

180°pre fold


图片 15

Cabinet


图片 17

Feed knife


图片 16

Stainless hook


图片 18

controller


图片 20图片 19

Movable  boards
Before assembling


图片 22


After assembling


图片 21

Flexible rail


图片 24

Plug


图片 23


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图片 33
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图片 37
图片 39
图片 40


Main electrical components and brand


Name

Made in

Brand

Feeding belts

JAPAN

NITTA

Folding belts

Germany

SIEGLING

Synchronous belts

America

EP

Inverter

France

Schneider

Sensor in output

Taiwan China

FOTEK

Ball bearing with seat

Japan

ASAHI

PLC

Taiwan China

FATEK

touch screen

Taiwan China

FATEK

Main motor

Taiwan China

TECO

Motor in conveyor

Taiwan China

AIMOXIN

Wireless remote control

Taiwan China

YUDING

Power supply switch

Taiwan China

MW

Electrical components

France

Schneider

Bearing

JAPAN

NSK

Motor for adjust screw motor

Taiwan China

WANSHSIN


Inspection system


Inspection System Specifications

Application:

Pharmaceutical packaging, cosmetic packaging, food packaging, personal care packaging, health care packaging, wine & beverage packaging etc

Inspection Station & Defect Type

Camera Station 1 (Printing defects, Color 7K camera): Dirty spot, Mis-registration, Color deviation, Missing print, Improper Die-cutting and registration, Deckle, Foreign objects etc.

Camera Station 2 (3D defects, Mono 8K camera): Wrinkle, Crease, Improper foil stamping and miss stamping, Embossing, Varnish missing and registration, Bubbles, Scratch, Coating defects like register movement, miss coating, drip-off; Foil defects etc.

Camera Station 3 (Variable data defects, Area-array camera): Repeated code, Wrong code, Missing code, Sequence mistake, Readability, Misprint code, Broken code, Twisted code line, Missing code lines.

Camera Station4(Printing defects, Color 7K camera): Dirty spot, Mis-registration, Color deviation, Missing print, Improper Die-cutting and registration, Deckle, Foreign objects etc.

Optional Camera Station 5 (Back Side inspection, Color 4K camera): Dirty spot, Mis-registration, Color deviation, insects, stains, streak, foreign objects etc.

Inspection Resolution:

Camera station 1: 0.09mm × 0.125mm

Camera station 2: 0.08mm × 0.125mm

Camera station 3: 0.05mm × 0.05mm

Camera station 4: 0.16mm ×0.15mm

Camera station 5: 0.16mm ×0.15mm

Max Inspection Width:

1000mm

Max inspection Speed:

250m/min

Min. Defect Accuracy (As a point):

0.1mm²

Mis-Registration:

0.15mm

Color Measurement:

△E>3 (Optional △E>2)

Variable Data Inspection

Barcode: CODE128、CODE39、CODE93、EAN8、EAN13、UPCA、UPCE、ITF、CODABAR  (Min. line width>0.1mm)

2D code: QR、DM、PDF417 (Unit block>0.2×0.2mm;PDF417 (Min. line width>0.1mm)

Number(OCV): contains capital letters and numbers

Serial Number(OCR): contains capital letters and numbers

Defect Type: Rule detection, Repeat, Wrong, Missing, Equal binding, Corresponding binding

Power Supply :

AC220V±10%/50Hz/35A


1.2 Inspection System Function Modules

Defects Classification:

Operator can manually adjust the inspection tolerance settings to each defect type.

Defects Display:

Real-time display of job information and defects information like defect type name, detailed image, positions and sizes

Defect Record:

Record all historical defect data of max. 6 months (2TB), quality report can be generated of each job

Sound and Light alarm:

Sound and Light Alarm activated instantly by any defects spotted.


1.3  Inspection System Configuration

Vision Unit:

●  High-speed RGB color 7K resolution line scan camera  x 2

●  High-speed black & white 8K resolution line scan camera x 1

●  High-speed area-scan camera x 1

●  High-speed optical imaging lens x 3

●  Special tunnel luminous source (including power supply) x 1

●  special luminous source (including power supply) for 3D inspection x 1

●  Special circular luminous source for variable code inspection x 1

●  Encoder x 1

Imaging Unit:

●  High-speed image acquisition and processing card x 2

●  High speed image processing industrial computer x 1

Inspection Software:

Inspection software Printing Plus V6.0 English Edition

●  General defects inspection module

●  Quality standard setup module

●  Color deviation inspection module

●  Mis-registration inspection module

●  3D defects inspection module

●  CodeHERO Variable code inspection module

Electronic Control Unit:

●  Electronic control cabinet x1

●  24" HD display with keyboard and mouse x1

●  Tool kit x1

View more

If you want to get a quotation or more product details,please leave us a message
+86 0769-83459582Sales service call center
No.427,qiaodong road, qiaotou town, dongguan city, guangdong province,china.
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